At Oraman Gharb Company, the production of UPVC fittings is carried out using advanced injection molding technology. This process, which is carried out with high precision and quality, is one of the key stages in the production of our products. Below, we will explain in detail the stages of production of UPVC fittings at Oraman Gharb Company
Preparation of raw materials
The raw materials used in the production of UPVC fittings enter the production process in powder or granular form. These materials are fed into the machine’s tank through a hopper located on top of the injection machine. This tank contains a rotating screw that is responsible for moving and preparing the materials
Plasticizing materials (baking materials)
In this step, the UPVC material is moved forward by the rotating motion of the screws. During this movement, the pressure and heat generated by the screws plasticize the material, i.e. the material changes from a solid state to a paste-like state. This process, also called “baking the material”, prepares the material for injection into the mold
Device settings and process control
Before injecting the plasticized material into the mold, precise adjustments are made to the injection molding machine. These adjustments include determining the appropriate pressure, the temperature of the tank heaters, and the amperage of the machine. These settings are carefully calculated to ensure that high-quality material is injected into the mold in the correct volume
Injection and molding process
Once the materials are ready, the injection stage begins. The screw, which acts as a piston at this stage, injects the plasticized material into the mold with pressure. The molds are carefully designed to give the material the final shape of the UPVC joint. After the material is injected into the mold, the cooling process begins, which causes the material to harden and take the final shape of the mold
Cooling and part separation
After a predetermined period of time, the mold is opened and the manufactured part is removed from it. This stage requires high precision and coordination so that the manufactured part is removed from the mold without defects and with the highest quality.
Process Repetition (Production Cycle)
After the part is ejected, the mold closes again and the injection process is repeated. This process continues in a repetitive production cycle until the required number of fittings is produced.
Each production cycle is carefully monitored and controlled to ensure that all manufactured parts meet the quality standards of Ouraman Gharb Company
Conclusion: Quality at Every Stage
The production process of uPVC fittings at Ouraman Gharb Company is carried out with precision and attention to detail
From raw material preparation to injection molding, every stage is carefully controlled using advanced technology and precise settings to ensure that the final product reaches customers with the highest quality
At Ouraman Gharb, we take pride in manufacturing durable, high-quality products, and we are constantly striving to improve our production processes to deliver the best possible solutions to the market
